No need to saw cut concrete surface saving time and additional expense Provides a continuous surface appearance Available in convenient 3m lengths Provides controlled concrete cracking KRACK MATE A preformed metal crack inducer for all types of concrete surfaces is inserted into wet concrete after screeding stage, flush with surface level. . NZS 3604:2011 paragraph 4.5.2 requires as a minimum: - 17.5 MPa concrete for concrete that is protected from the weather, or exposed to the weather in zone B - 20 MPa concrete for concrete that is exposed to the weather in zone C - 25 MPa concrete for concrete that is. THE JOINT FREE SLAB CRACK INDUCER GRID The crack inducer grid used in New Zealand is a one metre square grid comprising extruded plastic tubes and plastic four-way junctions. The plastic tubes are supplied cut to length for the one metre square grid, and the grid is assembled on site with the tubes fitting snugly onto the junctions.
- At Connolly Key Joint, we have been manufacturing patented concrete jointing systems since the 1980s. Focused on maintaining growth through an extensive research and development program, we regularly introduce new and innovative products. Our jointing systems (expansion joints, contraction joints, control joints, construction joints) are designed, tested and engineered to reduce construction.
- Ground Crack Inducer is an inverted V-shaped durable PVC extrusion, supplied in 3m lengths and is available in 25mm and 50mm profile heights. It is positioned on the sub-grade before the dowel cradles are placed. Ground Crack Inducer produces a weakening in the slab that initiates a crack in the slab from the bottom up.
ARTICLE Anya Kussler
If you're about to invest in a driveway or pathway upgrade/installation, start off on the right track by checking out our driveway Q&A guide. We cover all the essentials, from the ideal minimum driveway thickness through to how long concrete will take to set.
Q. Can I pour concrete directly onto the ground?
A: Not a good idea! In fact, it’s really important to prep your surface well before you pour the concrete to prevent it from weakening and cracking. To create an even base and separate the concrete from the ground or clay, use compacted material like GAP20 with fine material (such as GAP7) to finish.
Q How thick do I pour it?
A: Residential driveway (used for light traffic) or path should have a thickness of at least 10cms to minimise the risk of shrinkage and cracking.
Q. What is the difference between concrete and cement?
A: Cement is an ingredient of concrete. Concrete is actually a mixture of sand, gravel or crushed stone aggregates and a paste made up of water and cement.
Q. How can heat and wind cause the concrete to crack, and what can I do about it?
A: Laying concrete in summer, especially a dry hot one, can be challenging because a lack of moisture in the air can cause the concrete to tear. There are numerous ways to prevent cracks from ruining your handiwork:
- Never pour concrete during the hottest time of day.
- Use mesh for driveways (not necessarily for paths) – it helps minimise the width of surface cracks. Position the concrete a third of the way below the surface by placing it on bar chairs with each sheet tied together.
- Dampen the base down properly the night prior to pouring the concrete (that’s if you’re not laying it on polythene (a common plastic used as a base). If you are using polythene, it needs to be a hundred per cent flat, otherwise it can cause the concrete to crack.
- Fog the concrete surface by holding a water blaster a few metres away so a soft mist can settle on it.
- Using a tooled joint, where the cement is compressed into a V shape with a trowel and induces a crack whilst wet, is effective in keeping cracks at bay in heavy-duty areas such as long, narrow driveways or internal corners.
- Specially designed crack inducers can also be used in high-risk areas.
- Use the largest aggregate concrete size available, rather than fine aggregate. Fine aggregate contains more water, which makes it more prone to shrinking and cracking.
Q. How does cold weather affect pouring concrete?
A: Don’t pour concrete in temperatures lower than 5 degrees Celsius as the concrete may freeze and you’ll have trouble setting it, especially when placed on polythene or floor slabs. In colder climates, consider adding a set accelerator to the concrete to speed up the time it takes to harden.
Q. How long do I have to pour the concrete before it sets?
A: You have one hour (for a truckload worth) before it starts to harden, so it’s crucial that you act quickly (you have about an hour and a half from batching to pouring the concrete). Basically, what happens is that once water is added to cement, it begins to form crystals that interlock with one another and reinforce the concrete. So the quicker you have your concrete in place the stronger it is likely to be once set. If your property is a long distance away from where you get the concrete from, consider adding a set retarder to the mix to delay the hardening process.
Q. Do I need to vibrate the concrete?
A: You sure do – vibrating the concrete in order to release trapped air is essential for it to become strong and durable (except in the case of aggregate or polished concrete where the vibrating can change the look of the finish).
Q. What does cutting concrete mean?
A: Using a circular saw, you literally cut evenly spaced, square or rectangular patterns into the concrete – this will generate joints and prevent shrinkage and ultimately, cracking. It is highly recommended to employ a professional do this job
Q. How long after laying the concrete do I have to wait before I cut it and how deep down do I go?
A: In summer, you need to wait 24 hours before you cut the concrete and in winter 48 hours. You might want to leave exposed aggregate a tad longer; otherwise it can chip. Cut down one-quarter of the thickness of the concrete (i.e. 3cm for a concrete path or driveway that’s 12cm thick).
Q. How do I cure my concrete path or driveway?
A: Concrete becomes hard due to a chemical reaction between cement and water, so without the essential hydration the cement won’t set properly, plus it’ll be weak and look white and dusty. It’s important to keep the concrete consistently wet as soon as possible after pouring it without damaging its surface, for seven consecutive days. Using sprinklers, drip hoses or fogging (see the question on how to prevent cracking) are good options for keeping your driveway and path ‘well hydrated’.
Q. How can I cure my cement if I don’t have access to water?
A: You can spray a curing compound onto the concrete surface of the concrete after you’ve finished laying it. A protective film will develop, which locks the moisture into the concrete.
Q. What are permeable pavers?
Permeable paving is a great option for anyone wanting to put less pressure on their drainage systems. Permeable paving is designed to sustainably reduce rainfall runoff. Firth's durable FlowPave range is designed with driveways in mind and filters both water and pollutants. This driveway option requires minimal maintenance; only the occasional sweep and/or leaf-blowing.
Q. What should I look for in a landscape designer?
A: When seeking out a landscape designer to carry out your driveway/pathway installation, working with a company who can take care of both the design and installation can make a world of difference. Having the same team on board throughout the project will help to significantly keep costs down and the project on schedule. It goes without saying but, before you sign any contracts, make sure you have checked out your designers' past projects and testimonials.
Q. Why Zones?
A: Zones provides an end-to-end project management process which takes care of bespoke designs, builds and maintenance. We can advise you on the best materials for your driveway based on your environment, house style and the amount of traffic it will experience.
Concrete Slab Crack Control Joints
Find out more
To learn more about the costs and material options involved in driveway installations, you might like to read: Driveway Costs in NZ. For more information on what Zones has to offer, check out our customer testimonials and completed projects.
Get in touch with Zones to discuss your landscaping project
If you would like to discuss options and ideas for your outdoor landscaping project, please use the enquiry form on this page to provide us with your contact details. We will get in touch with you at a time that suits you to discuss your landscape design and build. If you would like to provide us with more information about your project, we have a more comprehensive enquiry form on our 'Get in touch' page too.
Concrete Slab Crack Inducer
*All information is believed to be true at the time of publishing and is subject to change.